NFC Mango Juice Pitting and Pulping Production Line
304 stainless steel material production line designed to retain fresh fruit flavor through advanced processing technology.
Comprehensive Mango Processing Production Line
Versatile Application Scenarios
Processing of Dried Mango Products:
- Advanced Sorting System: Achieves over 98% accuracy in defect recognition
- Gradient Temperature Control Drying: Adjustable drying stages from 60°C to 45°C
- Vitamin C Retention: Exceeds 90% through vacuum packaging
- Modular Design: Supports daily production capacities from 50 kg to 10 tons
Production of NFC Mango Juice and Fruit Pulp:
- Low-Temperature Vacuum Concentration: Operates at ≤40°C to preserve flavor
- Aseptic Filling System: Meets industry standards with residual oxygen ≤0.5 ppm
- Multi-Fruit Compatibility: Enhances equipment utilization by 15%+ for fruits like peach and apricot
Manufacturing of Jam and Preserves:
- Automated Peeling and Pitting: Reduces raw material wastage to under 8%
- Precise Moisture Control: Maintains levels within 12-15% (±0.5%)
Techn Pros
- Intelligent IoT Integration: Real-time monitoring with AI algorithms for 20%+ energy savings
- Flexible Production: Quick changeover between product types within 3 hours
- Sustainable Features: 45% wastewater recycling and 90% pomace bioconversion rates
Technical Specifications
| Product Name | One-stop solution for mango processing line |
| Capacity | 500kg to 25 tons per hour (customizable) |
| Raw Material | Fresh mango |
| End Products | Mango pulp puree, concentrate, sauce, juice, beverage |
| Final Product Brix | 14%-20% |
| Packaging Options | Aseptic bag, aluminum can, stand-up pouch, PP container, plastic/glass bottle, carton box |
| Machine Material | Food grade SUS304/SUS316 stainless steel |
| Warranty | 12 months after commissioning |
| Key Advantages | Energy-saving, high efficiency, water-saving, stable performance |
Mango Processing Flowchart
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final Products & Packaging Options
Our processing line accommodates various raw materials including fresh mango and mango paste, producing diverse products:
Wittpaste, sauce, juice, powder, diced or dried mango
Packaging solutions include:
- Aseptic bags
- Metal cans
- Sachets
- Stand-up pouches
- PP containers
- Glass/PET bottles
- Gable top cartons
Key Process Steps
1. Discharge Platform
Specialized drainage platform with water guns for efficient unloading and pre-washing of raw mangoes.
2. Elevator
Transports fresh mango from exterior to interior processing areas.
3. Washing
Thorough cleaning using bubble washers and brush/spray systems, with optional ultrasonic and ozone cleaning for higher standards.
4. Sorting
Visual inspection by staff to ensure only high-quality fruits proceed to processing.
5. Destoning
High-speed (1470 r/min) crushing that effectively separates core and skin while maximizing pulp yield.
6. Preheating
Adjustable temperature heating (45-85°C) to enhance juice yield and preserve product quality.
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7. Pulper and Refiner
Centrifugal force processing (1470 r/min) suitable for various fruits including mango, peach, and apple.
8. Horizontal Spiral Centrifuge
Removes solids and impurities to ensure pure mango pulp without black points.
9. Sterilizing
Tube-in-tube sterilizer with adjustable temperature/time parameters and programmable control.
10. Aseptic Filling
Closed system with vapor protection, CIP/SIP integration, and adjustable capacity for various aseptic bags.
11. Storage or Blending
Final product can be stored or used as base material for sauces and other products.
